Automotive Reaction Injection Molding Rapid Small Batches Manufacturing RIM
The Character of Reaction Injection MoldingTooling Design
-Tooling material is determined by the shot life that client required;
-Same Core & Cavity mould as the traditional tooling;
-No need mold base to support the tooling
-Making a mould takes a long period of time which is about 3~4 weeks to T1 trial run;
-Because of its precision, most of work has to be done by precision CNC.
-Mould of high quality should be qualified with good surface manufacturing and precision
Advantages of Autotmotive RIM Molding
RIM molding allows for many distinct advantages, some of which include:
-Large Parts - For automotive parts such as front car bumpers, rear bumpers will make small batches by RIM;
-Lower Tooling cost, the tooling is much more simper than traditional tooling, which can reduce the tooling cost;
-Lower Reaction Injection Molding cost, the cost to inject a piece is similar to the cost of vacuum casting;
-High quality material than rapid CNC machining blocks, the material used by RIM process is in the same properties as the mass production tooling material;
-Good appearance achievement, KAIAO has overcome the buble issues during RIM and can do any post treatment on RIM products.
-RIM can fulfill your several hundred pieces requirement for pre-market test.
RIM Low Volume Manufacturing Technical Parameters:
| Mold material: | Epoxy resin mold (life >100 shots); ABS plastic mold (life >300 shots), Aluminum mold (life >1000shots) |
| Injection material: | Dual injection process PU |
| Physical properties: | PP/ABS, part is durable, high impact, high degree of fit, loading and unloading properties. |
| General curing time: | 15-30 minutes/piece, part takes 2-4 hours to cure under 80℃ condition after mold release |
| Standard accuracy: | ±0.20mm/100mm |
| Thickness of mold part: | max.10mm |
| Size of mold part: | max.2000mm X 1200mm X 1000mm,weight is 10Kg |
OEM/ODM Service:
We make OEM/ODM parts based on your 3D files and 2D drawings, 100+ professional engineers and technicians are here to support you.
Packing:
According to Stardard Export Packing.
Carton box, wooden box, wooden pallet.
Shipping:
- International express in 2-3 days such as UPS, TNT, DHL, Fedex, etc
- Internatioal air: CA, AA, EA, etc
- By sea
Product Tags:
|
|
RIM Automotive Low Volume Injection Molding Epoxy Resin Mold Material Images
|
